Ayurvedic Capsules Contract Manufacturer
Expert Ayurvedic Capsules Third-Party Manufacturing
Rehaan Healthcare delivers high-speed automated encapsulation services for botanical powders and standardized dry extracts. Precision dosage, humidity control, and zero-excipient capabilities for premier health brands.
We offer both HPMC vegetarian shells and hard gelatin capsules, processed in sub-40% relative humidity cleanrooms to protect light and moisture-sensitive herbal actives.
Technical Capabilities
High-speed automated encapsulation facilities
Precision filling technologies operating within climate-controlled cleanrooms engineered for delicate botanical powders and extracts.
Shell Type Versatility
- HPMC (Vegetarian/Plant-derived) — ideal for clean-label, plant-based, and export-ready lines.
- Hard Gelatin Shells — traditional cost-efficient dosage option for volume consumer markets.
Controlled RH Encapsulation
Encapsulation bays maintain strictly controlled relative humidity (under 40% RH) to preserve hygroscopic botanical extracts from clumping or degradation.
Zero-Excipient Capability
Advanced dosing disk filling technology capable of encapsulating pure herbal extracts without heavy synthetic lubricants or fillers.
Complete Shell Size Options
Flexible manufacturing lines accommodating capsule shell sizes 00, 0, 1, and 2 to match targeted fill weights and dosage regimes.
Therapeutic Segment Portfolio
Encapsulated herbal formulations across major healthcare categories
Poly-herbal and single-extract capsule ranges manufactured to client specifications.
Vitality & Energy Support
Shilajit · Safed Musli · Ashwagandha
High-potency adaptogenic blends filled in vegetarian or gelatin capsule formats.
Joint Care & Mobility
Shallaki · Hadjod · Curcumin
Concentrated anti-inflammatory herb extracts formulated for long-term joint comfort.
Women's Health & Hormonal Balance
Shatavari · Ashok · Lodhra
Targeted herbal formulations designed for female wellness, balance, and reproductive health.
Metabolic & Sugar Support
Gurmar · Karela · Jamun Seed
Purified herbal dry extract capsules targeting glycemic health and metabolism.
Weight Management Formulations
Garcinia Cambogia · Guggul · Green Coffee
Thermogenic and fat-metabolism supporting extract blends encapsulated for daily intake.
Contract Manufacturing Process
End-to-end capsule manufacturing and packaging
Six automated stages ensuring precise unit weight control and shell seal integrity.
Micronization & Sieving
Grinding standardized extracts and dry herbs to uniform particle sizes for consistent capsule filling.
Homogeneous Powder Blending
Double-cone and V-blender mixing to secure uniform distribution of botanical active markers.
Automated Encapsulation
High-speed encapsulation with weight variation sensors continuously monitoring every batch.
De-dusting & Polishing
Micro-polishing and photoelectric sorting to clear external powder and check shell integrity.
Disintegration & Quality Testing
Disintegration testing (under 15 mins for gelatin / 30 mins for HPMC) and loss-on-drying verification.
Blister & Bottle Packaging
Moisture-proof Alu-Alu packs, PVC/PVDC blisters, or induction-sealed HDPE jar packaging.
Quality Assurance Standard
Technical specifications & manufacturing benchmark
| Technical Parameter | Rehaan Healthcare Specification Benchmark |
|---|---|
| Capsule Shell Options | HPMC (Vegetarian/Plant-derived) & Hard Gelatin |
| Available Shell Sizes | Size '00', Size '0', Size '1', Size '2' |
| Disintegration Standard | < 15 minutes (Gelatin) / < 30 minutes (HPMC) |
| Moisture Content (LOD) | Maintained below 5.0% w/w |
| Manufacturing Climate | Controlled Cleanrooms (Relative Humidity < 40%) |
| Packaging Solutions | Alu-Alu Blister, PVC/PVDC Blister, HDPE Containers |
Contract manufacture your Ayurvedic capsule range with Rehaan Healthcare
Reach out to discuss customized extract blends, shell preferences, and pricing schedules.